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F22 Formply: The Ultimate Guide to Plywood for Concrete Formwork

by admin | 05. 02, 2024

If you are in the construction industry, you have likely heard of F22 formply. This versatile material is a blend of hardwood and birch veneers with a high-density phenolic overlay, making it an ideal choice for a wide range of applications. It is known for its strength, durability, and sustainability, and is designed to withstand the rigorous demands of construction.

F22 formply is a cost-effective solution that offers a high strength-to-weight ratio, making it an excellent choice for tableforms, shutters, columns, and both conventional and system formwork. Its impeccable finish makes it a prime choice for various construction applications. Additionally, F22 formply is tailored to meet the specific demands of the Australian and New Zealand markets, making it an ideal choice for builders in these regions.

F22 Formply Overview

A stack of F22 formply sheets neatly arranged in a warehouse, with the company logo visible on the packaging

If you’re looking for a versatile and cost-effective formply that can be used in all applications, such as table forms, shutters, columns, conventional, and system formwork, then F22 Formply is an excellent choice for you.

Material Specifications

F22 Formply is constructed from a mixture of hardwood and birch veneers with a high-density phenolic overlay, making it strong and durable. It has a high strength-to-weight ratio, which makes it ideal for use in construction applications.

ROCPLY ® F22 Formply is unique because it has the dual-certification of AS 6669 and JAS ANZ. This certification assures you that the product is of high quality, and it meets the rigorous requirements of the Australian and New Zealand markets.

Usage and Applications

F22 Formply is a versatile construction material that can be used for various applications. It is designed for strength and sustainability, making it an excellent choice for construction projects that require a high-quality finish.

Some of the common applications of F22 Formply include:

  • Table forms
  • Shutters
  • Columns
  • Conventional and system formwork

F22 Formply is also suitable for use in concrete formwork and falsework applications, thanks to its exceptional strength, durability, and moisture resistance.

In summary, F22 Formply is a cost-effective and versatile construction material that can be used in a wide range of applications. Its high strength-to-weight ratio, coupled with its durability and moisture resistance, makes it an excellent choice for construction projects that require a high-quality finish.

Manufacturing Process

Machines cut, shape, and press wood sheets into f22 formply

Raw Materials

F22 formply is made from a combination of hardwood and birch veneers. The hardwood veneers are sourced from trees such as eucalyptus and acacia, which are known for their strength and durability. Birch veneers, on the other hand, are used for their smooth surface and ability to hold screws and nails securely. The veneers are carefully selected and graded based on their thickness, strength, and appearance.

In addition to the veneers, F22 formply also contains a high-density phenolic overlay. This overlay is made from paper that has been impregnated with phenolic resin, which makes it highly resistant to moisture, chemicals, and wear. The overlay also provides a smooth surface that is ideal for achieving a high-quality off-form finish.

Production Techniques

The manufacturing process for F22 formply involves several steps. First, the veneers are glued together using a high-strength adhesive. The adhesive is carefully applied to ensure that each veneer is evenly coated and that there are no gaps or bubbles between the layers.

Once the veneers are glued together, they are pressed under high pressure and temperature. This process helps to ensure that the adhesive cures properly and that the veneers are bonded tightly together. The resulting panel is then trimmed to size and sanded to create a smooth surface.

Finally, the high-density phenolic overlay is applied to the surface of the panel. This overlay is typically around 120g/m2 in thickness and is applied using heat and pressure. The resulting panel is strong, durable, and resistant to moisture, chemicals, and wear.

Overall, the manufacturing process for F22 formply is designed to ensure that each panel is strong, durable, and able to withstand the rigors of construction. By carefully selecting and grading the raw materials and using advanced production techniques, manufacturers are able to create a product that is both versatile and reliable.

Installation Guidelines

When it comes to installing F22 formply, there are a few important guidelines that you should follow to ensure that the installation process goes smoothly and the end result is a high-quality finished product.

Surface Preparation

Before you begin installing F22 formply, it is important to ensure that the surface is clean and free from any debris or contaminants that could affect the adhesion of the formply. This can be achieved by using a wire brush or sandpaper to remove any loose materials, followed by a thorough cleaning with a damp cloth.

Handling and Storage

It is important to handle and store F22 formply with care to prevent any damage or warping. When handling the formply, be sure to use gloves to protect your hands and avoid dragging the formply across rough surfaces. When storing the formply, it should be kept in a cool, dry place with the sheets laid flat and supported evenly to prevent any bending or warping.

When installing F22 formply, it is important to use the appropriate tools and equipment to ensure that the formply is installed correctly and securely. This may include using clamps or brackets to hold the formply in place while it dries, as well as using screws or nails to secure the formply to the underlying surface.

By following these guidelines and taking the necessary precautions, you can ensure that your F22 formply installation is a success and that the end result is a high-quality finished product that will stand the test of time.

Maintenance and Durability

Cleaning Procedures

Maintaining the cleanliness of your F22 formply is essential to ensure its longevity and durability. To clean your formply, you can use a damp cloth or sponge and mild detergent to wipe away any dirt or debris. Avoid using harsh chemicals or abrasive cleaners that can damage the surface of the formply.

To prevent any damage to the surface, avoid dragging sharp or heavy objects over the formply. If you need to move the formply, lift it carefully and avoid dragging it.

Lifespan and Sustainability

F22 formply is a durable and long-lasting construction material. With proper maintenance and care, it can last for many years. The lifespan of the formply depends on various factors such as the quality of the formply, the conditions it is exposed to, and how well it is maintained.

Formply is also a sustainable option for construction projects. It is made from renewable resources such as hardwood and birch veneers, and it can be recycled at the end of its lifespan. Using formply in your construction projects can help reduce waste and promote sustainability.

In conclusion, by following proper cleaning procedures and taking care of your F22 formply, you can ensure its longevity and durability. F22 formply is a sustainable and long-lasting construction material that can help you achieve high-quality results in your construction projects.

Purchasing and Cost Considerations

Factors Affecting Price

When it comes to purchasing F22 formply, there are several factors that can affect the price. The quality of the formply is a significant factor. Higher quality formply will generally be more expensive. The thickness of the formply can also affect the price. Thicker formply will be more expensive than thinner formply. Additionally, the type of wood used to make the formply can also impact the price. Hardwood formply will generally be more expensive than softwood formply.

Another factor that can affect the price of F22 formply is the size of the sheet. Larger sheets will be more expensive than smaller sheets. The brand of the formply can also impact the price. Some brands may be more expensive than others.

Buying Tips

When purchasing F22 formply, it is important to consider the intended use. If you are using the formply for a project that requires a high-quality finish, you may want to invest in a higher quality formply. If the formply will be used for a project that does not require a high-quality finish, a lower quality formply may be sufficient.

It is also important to consider the thickness of the formply. Thicker formply will be more durable and may be a better choice for projects that require a longer-lasting solution. However, thicker formply will also be more expensive.

When purchasing F22 formply, it is important to shop around and compare prices. You may be able to find a better deal by shopping online or by purchasing from a different supplier. Additionally, it is important to read reviews and research the brand before making a purchase to ensure that you are getting a quality product.

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