Leading Film Faced Plywood Manufacturing

F27 Formply: Everything You Need to Know

by admin | 05. 02, 2024

If you’re in the construction industry, you’ve likely heard of F27 formply. This premium-grade product is designed to withstand the rigors of heavy construction and mining operations. It’s engineered for fixed formwork applications where strength and durability are non-negotiable.

F27 formply is made with total hardwood and a high-density phenolic overlay, which gives it superior spanning capabilities. This makes it ideal for table forms, jump forms, slip forms, shutters, heavy civil engineering, and mining applications. The product is available in both F22 and F27 grades, with F27 being the stronger of the two.

The superior bonding strength and water resistance of F27 formply is due to the A-bond Super E0 waterproof adhesive used during production. ROCPLY, a renowned name in the formply industry, manufactures and designs this premium-quality product. The company’s laboratory boiling water test data far exceeds 90 hours, proving that F27 formply will maintain its glue-sticking properties and not become deformed.

Overview of F27 Formply

A stack of F27 formply sheets neatly arranged in a warehouse, with the company logo visible on the packaging

If you’re looking for a high-quality formwork solution for heavy civil engineering projects, F27 formply is an excellent option to consider. This premium-grade product is designed with total hardwood and a high-density phenolic overlay, which enables it to withstand the rigors of heavy construction and mining operations.

F27 formply is engineered for fixed formwork applications where strength and durability are non-negotiable. It is certified to specific stress-grades, typically available in various strength ratings from F11 thru to F27. The sheets are 17.5mm thick, and 12mm and 25mm are now also available in 1800 X 1200mm and 2400 X 1200mm sheets.

This superior product is crafted with meticulous attention to detail, reflecting the quality commitment of ROCPLY, a renowned name in the formply industry. ROCPLY is a one-stop manufacturer and wholesaler, providing personalized services for building materials wholesalers and construction sites in Australia and New Zealand.

Overall, F27 formply is an innovative construction solution known for its superior strength and adaptability. It is an embodiment of engineering excellence, developed to withstand the harshest of environments.

Manufacturing Process

Machinery cuts and shapes large sheets of f27 formply in a factory setting

Materials Used

F27 Formply is made from high-quality hardwood veneers and a high-density phenolic overlay. The phenolic overlay is made by impregnating kraft paper with phenolic resin and then pressing it onto the hardwood veneers. This combination of materials gives F27 Formply exceptional strength, durability, and resistance to wear and tear.

Production Techniques

The manufacturing process for F27 Formply involves several steps. First, the hardwood veneers are peeled from logs using a lathe. The veneers are then sorted and graded based on their quality and thickness. Next, the veneers are glued together in layers, with the grain of each layer running perpendicular to the grain of the previous layer. This cross-grain construction gives F27 Formply its exceptional strength and stiffness.

Once the layers are glued together, the F27 Formply panels are cut to size and sanded to a smooth finish. Finally, a high-density phenolic overlay is applied to both sides of the panel using a hot press. This overlay provides additional strength and durability to the F27 Formply panels, making them suitable for use in heavy construction and mining operations.

Overall, the manufacturing process for F27 Formply is designed to produce a high-quality product that is strong, durable, and resistant to wear and tear. The use of high-quality materials and advanced production techniques ensures that F27 Formply is a reliable choice for fixed formwork applications where strength and durability are non-negotiable.

Properties and Specifications

Strength and Durability

F27 formply, also known as high-density formply, is a premium-grade product designed for fixed formwork applications where strength and durability are non-negotiable. It is engineered to withstand the rigors of heavy construction, civil engineering, and mining operations. F27 formply is constructed with total hardwood and a high-density phenolic overlay, which gives it superior strength and durability. The hardwood veneers are bonded together with phenolic resin, which makes the panel resistant to moisture, chemicals and abrasion.

F27 formply is a superior product that is capable of spanning large distances with minimal deflection. Its high strength-to-weight ratio makes it ideal for use in table forms, jump forms, slip forms, shutters, heavy civil engineering, and mining applications. The product is available in various thicknesses, ranging from 12mm to 25mm, to accommodate different construction needs.

Dimensions and Tolerances

F27 formply is available in standard dimensions of 2400mm x 1200mm and 1800mm x 1200mm. The thickness of the panel can range from 12mm to 25mm, with a tolerance of +/- 0.5mm. The panel edges are machined to ensure a precise fit, and they are coated with a waterproof paint to protect them from moisture and damage.

The panel faces are sanded to a smooth finish, which makes them suitable for use in applications where a high-quality finish is required. The faces are also coated with a high-density phenolic overlay, which makes them resistant to chemicals, moisture, and abrasion. The phenolic overlay is available in various colors, including black, brown, and red.

In summary, F27 formply is a premium-grade product that is engineered for fixed formwork applications where strength and durability are non-negotiable. It is constructed with total hardwood and a high-density phenolic overlay, which gives it superior strength and durability. The product is available in various thicknesses and dimensions to accommodate different construction needs.

Applications

F27 formply is a versatile building material that is used in a variety of applications. In this section, we will discuss some of the most common applications for F27 formply.

Construction Industry

F27 formply is commonly used in the construction industry for formwork applications. It is an ideal material for building formwork due to its strength and durability. The high-density phenolic overlay on the F27 formply makes it resistant to wear and tear, which is essential when building formwork that will be used repeatedly.

F27 formply is also used in heavy civil engineering and mining applications. Its superior spanning capabilities make it ideal for table forms, jump forms, slip forms, shutters, and other formwork applications. F27 formply is engineered to withstand the rigors of heavy construction and mining operations, making it a reliable choice for these industries.

Commercial Uses

F27 formply is also used in commercial applications. It is a popular choice for shopfitting, exhibition stands, and other commercial applications where a strong and durable material is required. F27 formply is easy to work with, which makes it a popular choice for custom-made furniture and other bespoke projects.

In addition to its strength and durability, F27 formply is also an environmentally friendly choice. It is made from sustainably sourced hardwood and is designed to last for many years, reducing the need for frequent replacements. This makes it a cost-effective and environmentally responsible choice for commercial applications.

Overall, F27 formply is a versatile building material that is used in a variety of applications in the construction and commercial industries. Its strength, durability, and versatility make it a reliable choice for a wide range of projects.

Installation and Maintenance

Installation Guidelines

When installing F27 formply, it is important to follow the manufacturer’s instructions carefully. Improper installation can lead to safety hazards and poor quality work. Here are some general guidelines to follow:

  • Ensure that the surface is clean, dry, and level before installation.
  • Use the appropriate fasteners and spacing recommended by the manufacturer.
  • Always use protective gear such as gloves and goggles when handling formply.
  • Avoid over-tightening the fasteners to prevent damage to the formply.
  • When installing multiple panels, ensure that the joints are properly aligned and sealed to prevent leaks.

Maintenance Tips

Proper maintenance of F27 formply can extend its lifespan and ensure that it remains safe and effective. Here are some tips to keep in mind:

  • Regularly inspect the formply for any signs of damage such as cracks or warping.
  • Clean the formply after each use to remove any debris or concrete buildup.
  • Store the formply in a dry, cool place to prevent moisture damage.
  • Avoid exposing the formply to extreme temperatures or direct sunlight.
  • If the formply becomes damaged, replace it immediately to prevent safety hazards.

By following these installation and maintenance guidelines, you can ensure that your F27 formply remains safe and effective for all your construction needs.

Purchasing and Cost Considerations

Supplier Selection

When selecting a supplier for F27 formply, it is important to consider the reputation and experience of the supplier. Look for a supplier with a proven track record of providing high-quality F27 formply to ensure that you are getting a reliable product. You may also want to consider a supplier that offers additional services, such as custom cutting and delivery, to make your purchasing process more convenient.

Cost Factors

The cost of F27 formply can vary depending on several factors, including the size and thickness of the sheets, the quality of the materials used, and the supplier you choose. It is important to consider these factors when making your purchasing decision.

One way to save money on F27 formply is to purchase in bulk. Many suppliers offer discounts for larger orders, so if you have a large project, it may be more cost-effective to purchase all of your F27 formply at once. Additionally, you may be able to save money by purchasing F27 formply with slight cosmetic defects, such as minor scratches or dents. These sheets are still structurally sound and can be used for most applications, but are typically sold at a lower cost.

Another cost-saving measure is to choose a supplier that offers competitive pricing. Do your research and compare prices from several suppliers to ensure that you are getting the best deal. Keep in mind that the cheapest option may not always be the best choice, as it may come at the expense of quality.

Overall, when purchasing F27 formply, it is important to consider both the quality of the product and the cost. By choosing a reputable supplier and taking advantage of cost-saving measures, you can ensure that you are getting a reliable product at a fair price.

FAQs about F127 Formply

1. What is F127 formply? F127 formply is a type of formwork plywood specifically designed for use in concrete formwork applications. It is known for its durability, strength, and ability to withstand the pressure exerted by wet concrete during the curing process.

2. What are the dimensions available for F127 formply? F127 formply typically comes in standard dimensions, such as 1200mm x 2400mm or 1220mm x 2440mm. However, custom sizes may also be available depending on the manufacturer.

3. What thicknesses are available for F127 formply? F127 formply is available in various thicknesses, ranging from 12mm to 25mm. The choice of thickness depends on the specific requirements of the construction project.

4. What are the key features of F127 formply? F127 formply is known for its high-quality construction, which includes a smooth surface finish, high density, and resistance to moisture and chemicals. It is also designed to have excellent bending strength and stiffness, making it suitable for use in demanding formwork applications.

5. How is F127 formply different from standard plywood? F127 formply is specifically engineered for use in formwork applications, whereas standard plywood may not have the same level of durability or strength required for such tasks. F127 formply typically undergoes special treatments and quality control measures to ensure it meets the stringent requirements of concrete formwork.

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