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F122 Formply: Everything You Need to Know

by admin | 05. 02, 2024

If you’re in the construction industry, you’ve probably heard of formply. Formply, also known as formwork plywood, is a type of high-strength plywood specifically designed for use in concrete formwork and construction. It’s made with a high-density overlay of phenolic resin-impregnated paper, providing a smooth finish to concrete structures. If you’re looking for a cost-effective and versatile formply with a high strength-to-weight ratio, then F22 formply may be just what you need.

F22 formply is a type of formply that’s constructed from a mixture of hardwood and birch veneers with a high-density phenolic overlay. It’s a cost-effective formply with a high strength-to-weight ratio, making it a versatile option that can be used in all applications, such as table forms, shutters, columns, conventional and system formwork. If you’re looking for a formply that’s durable, moisture-resistant, and reusable, then F22 formply may be the right choice for your construction needs.

ROCPLY® is a leading manufacturer of formply, including F22 formply. Their F22 formply is AS 6669 certified and is tailored to the specific demands of the Australian and New Zealand markets. With an impeccable finish, it’s a prime choice for various construction applications. Whether you’re a contractor, builder, or DIY enthusiast, F22 formply can help you get the job done efficiently and effectively.

Overview of F122 Formply

A stack of F122 formply sheets neatly piled in a warehouse, with clear labeling and uniformity in size and shape

Material Specifications

F122 formply is a type of high-strength plywood that is specifically designed for use in concrete formwork and construction. It is made with a high-density overlay (HDO) of phenolic resin impregnated paper, which provides a smooth finish to concrete structures. The plywood is constructed from a blend of hardwood and birch veneers, which are bonded together with a high-strength adhesive.

F122 formply has a thickness of 18mm and a weight of approximately 30kg per sheet. It has a high strength-to-weight ratio, making it a cost-effective option for construction projects. The plywood is also durable, moisture-resistant, and reusable, which makes it an ideal choice for use in concrete formwork.

Common Uses

F122 formply can be used in a variety of applications, such as tableforms, shutters, columns, conventional and system formwork. It is also suitable for use in applications where a high-quality off-form finish is required. The plywood is easy to clean and maintain, which makes it a popular choice for construction projects.

F122 formply is available in a range of sizes, including 1200mm x 2400mm and 1200mm x 1800mm. It is important to note that the plywood should be handled and stored correctly to ensure that it remains in good condition. This includes storing the plywood in a dry, well-ventilated area and avoiding exposure to direct sunlight and moisture.

In summary, F122 formply is a versatile and cost-effective construction material that is suitable for use in a variety of applications. Its high strength-to-weight ratio, durability, and moisture resistance make it an ideal choice for use in concrete formwork.

Technical Properties

A stack of F122 formply sheets neatly arranged in a warehouse, with the logo clearly visible on each sheet

Strength and Durability

F22 formply is a high-strength plywood that is specifically designed for use in concrete formwork and construction. It is made with a high-density overlay (HDO) of phenolic resin impregnated paper, providing a smooth finish to concrete structures. The hardwood and birch veneers used in F22 formply make it a durable and long-lasting material for construction projects.

F22 formply has a high strength-to-weight ratio, making it a cost-effective solution for a wide range of applications, such as table forms, shutters, columns, and conventional and system formwork. It can also be used to achieve a high-quality off-form finish.

Moisture Resistance

F22 formply is moisture-resistant, making it an ideal choice for use in wet or damp environments. It can withstand exposure to rain, snow, and other forms of moisture without losing its structural integrity or durability. This makes it a popular choice for use in concrete formwork and construction projects that require a high level of moisture resistance.

In addition to its moisture resistance, F22 formply is also resistant to fungal attacks and other forms of decay. This makes it a reliable and long-lasting material that can be used in a wide range of construction projects.

Overall, F22 formply is a versatile and reliable material that offers a range of technical properties that make it suitable for use in a wide range of construction projects. Its strength, durability, and moisture resistance make it an ideal choice for use in concrete formwork and other construction applications where high levels of performance are required.

Installation Guidelines

Surface Preparation

Before installing F122 Formply, you need to make sure that the surface is clean, dry, and free from any dirt, grease, or other foreign materials that may affect the bonding of the adhesive. Any loose or flaking paint, mortar, or concrete should be removed by sanding or grinding. The surface should be smooth and even to ensure a good bond.

Fixing and Finishing

F122 Formply can be fixed to timber or steel frames using screws, nails, or staples. The fixing pattern should be in accordance with the manufacturer’s recommendations and the spacing of the fixings should be appropriate for the application. The edges of the panels should be supported by framing members to prevent sagging or buckling.

When finishing F122 Formply, you can use a variety of materials such as paint, varnish, or stain. Before applying any finish, make sure that the surface is clean and dry. If necessary, you can sand the surface to achieve a smooth finish. It is important to follow the manufacturer’s instructions when applying any finish to ensure that it adheres properly and provides the desired protection.

In summary, to install F122 Formply, you need to ensure that the surface is clean, dry, and free from any dirt or grease. You can fix the panels to timber or steel frames using screws, nails, or staples, and the edges should be supported by framing members. Finally, you can finish the surface using a variety of materials such as paint, varnish, or stain.

Maintenance and Care

To ensure that your F122 Formply sheets remain in excellent condition, it is important to follow a few simple maintenance and care guidelines. The following tips will help you protect your investment and extend the life of your Formply sheets.

Storage

When storing your Formply sheets, it is important to keep them in a dry, cool, and well-ventilated area. Avoid exposing them to direct sunlight or moisture, as this can cause warping, swelling, or delamination. Additionally, make sure to store your sheets horizontally, and never vertically, as this can cause them to bend or bow.

Handling

When handling your Formply sheets, it is important to take care to avoid damaging the face veneers, panel edges, and panel corners. Always protect these areas from sharp objects and place your sheets on a flat, clean surface to avoid scratching, chipping, or damage to the edges. Additionally, make sure to handle your sheets gently and avoid dragging them across rough surfaces.

Cleaning

After use, it is important to clean your Formply sheets to remove any residue or debris. Use a soft-bristled brush or a damp cloth to gently wipe down the surface of the sheets, being careful not to scratch or damage the face veneers. Avoid using harsh chemicals or abrasive cleaners, as this can cause damage to the surface of the sheets.

By following these simple maintenance and care guidelines, you can ensure that your F122 Formply sheets remain in excellent condition for years to come.

Purchasing Options

Supplier Selection

When selecting a supplier for your F122 formply needs, it is important to consider their reputation and experience in the industry. Look for suppliers who have a proven track record of providing high-quality products and excellent customer service. You can also check online reviews and ratings to get an idea of their reputation.

Another factor to consider is the supplier’s location. Choose a supplier that is located close to your project site to minimize transportation costs and delivery times. This can also help you avoid delays and ensure that your project stays on schedule.

Cost Considerations

The cost of F122 formply can vary depending on several factors, including the supplier, the quantity purchased, and the delivery location. When comparing prices between suppliers, be sure to consider all of these factors to get an accurate picture of the total cost.

It is also important to consider the quality of the formply when comparing prices. While it may be tempting to choose the cheapest option available, lower quality formply can lead to issues such as warping, delamination, and reduced durability. Investing in high-quality F122 formply can save you time and money in the long run by reducing the need for repairs and replacements.

To ensure that you are getting the best value for your money, consider requesting quotes from multiple suppliers and comparing their prices and product offerings. You can also ask about any discounts or promotions that may be available, such as bulk purchase discounts or free delivery for larger orders.

FAQs about F122 Formply

1. What is F122 formply? F122 formply is a type of plywood primarily used in formwork applications in construction projects. It’s manufactured to specific standards to ensure durability and strength, making it suitable for repeated use in concrete formwork.

2. What are the key features of F122 formply? F122 formply typically features high-quality hardwood veneers, a phenolic resin adhesive, and overlays on both sides to resist moisture and wear. It’s designed to withstand the pressure and stress of concrete pouring without warping or bending.

3. What are the standard dimensions of F122 formply? F122 formply commonly comes in standard dimensions such as 2400mm x 1200mm (8ft x 4ft) with thickness options ranging from 12mm to 25mm. However, custom sizes may also be available depending on the manufacturer.

4. How is F122 formply different from regular plywood? F122 formply is specifically engineered for formwork applications, whereas regular plywood may not have the same level of strength or resistance to moisture and wear. Formply undergoes stringent manufacturing processes and adheres to specific standards to ensure its suitability for concrete formwork.

5. What are the benefits of using F122 formply in construction? Using F122 formply offers several advantages, including its high strength-to-weight ratio, resistance to moisture and chemicals, and durability for repeated use. It also provides a smooth surface finish to concrete, reducing the need for additional treatments or repairs.

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